Production – Prototype FIP – RIM – Large Injection Tooling – Thermoforming

Foam in Place (FIP) Tooling

Foam in Place, structural foam, elastomeric foam, ridged foam, acoustical foam, back foaming and energy absorption foam is an area of manufacturing where EPW excels.

The complexity of the FIP mold can be tricky, and the requirements of the finished product requires advanced knowledge of all the possible ways to use FIP.

Encapsulation Tooling

Glass Encapsulation Mold Tooling is beneficial to industries like consumer, commercial, telecommunications, construction, medical and others have been utilizing the benefits. Glass encapsulation can be used everywhere glass needs to act as a protectant against elements or as insulation to keep objects at a constant temperature.

Thermoform Tooling

Thermoform Tooling is also known as Vacuum Forming. Thermoforming is perfect for blister packs, clamshell packages, medical and other components that require a surface with no crevices or joints.

Thermoform molds can be machined from a variety of materials. Prototype molds can be designed and machined with very short lead times.

Large Injection Molds

We specialize large injection mold tooling in both Aluminum & Steel. With our rapid design and machining capabilities we can deliver an Aluminum prototype or production mold

we are capable of building molds that will fit into various sizes of processes up to a 2500 ton with or without a hot runner system

Reaction Injection Mold (RIM) Tooling

Reaction Injection Molding (RIM) is a low cost tooling process to achieve high quality Polyurethane and Urethane plastic parts.

RIM molds can be used to make intricate designs with Class A surfaces. RIM Tooling is lower in cost than other plastic manufacturing methods. The wide variation of applications is why manufacturers cannot ignore the potential of RIM Tooling.

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5 Axis CNC Machining

We have several high speed 5 axis CNC machining centers. Assets include Deckle Maho (DMG), Haas, and Miltronics style machines that offer 40,000 spindle RPM speeds and the fastest rate of travel obtainable

Efficient 5 axis machining gives EPW the ability to hold even the tightest dimensional tolerances on both Steel and Aluminum.

Polyurethane Mixing Heads

EPW manufactures Midwest Precision Mixheads (MPM) in the following configurations: Straight Heads, Spray Heads, Foam Guns, Polyurethane Guns and Urethane Guns for Reaction Injection Molding (RIM), Structural Reaction Injection Molding (SRIM) and Reinforced Reaction Injection Molding (RRIM).

We build and supply a wide range of Mixhead sizes, many with custom modifications to meed specific needs.