Production – Prototype Tooling
Call Us: (574) 293-5090
  • Foam in Place (FIP) Tooling

    Foam in Place, structural foam, elastomeric foam, ridged foam, acoustical foam, back foaming and energy absorption foam is an area of manufacturing where EPW excels.

    The complexity of the FIP mold can be tricky, and the requirements of the finished product requires advanced knowledge of all the possible ways to use FIP.

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  • Encapsulation Tooling

    Glass Encapsulation Mold Tooling is beneficial to industries like consumer, commercial, telecommunications, construction, medical and others have been utilizing the benefits. Glass encapsulation can be used everywhere glass needs to act as a protectant against elements or as insulation to keep objects at a constant temperature.

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  • Thermoform Tooling

    Thermoform Tooling is also known as Vacuum Forming. Thermoforming is perfect for blister packs, clamshell packages, medical and other components that require a surface with no crevices or joints.

    Thermoform molds can be machined from a variety of materials. Prototype molds can be designed and machined with very short lead times.

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  • Large Injection Molds

    We specialize large injection mold tooling in both Aluminum & Steel. With our rapid design and machining capabilities we can deliver an Aluminum prototype or production mold

    we are capable of building molds that will fit into various sizes of processes up to a 2500 ton with or without a hot runner system

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  • Custom RIM Tooling

    Reaction Injection Mold (RIM) Tooling

    Reaction Injection Molding (RIM) is a low cost tooling process to achieve high quality Polyurethane and Urethane plastic parts.

    RIM molds can be used to make intricate designs with Class A surfaces. RIM Tooling is lower in cost than other plastic manufacturing methods. The wide variation of applications is why manufacturers cannot ignore the potential of RIM Tooling.

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  • 5 Axis CNC Machining

    We have several high speed 5 axis CNC machining centers. Assets include Deckle Maho (DMG), Haas, and Miltronics style machines that offer 40,000 spindle RPM speeds and the fastest rate of travel obtainable

    Efficient 5 axis machining gives EPW the ability to hold even the tightest dimensional tolerances on both Steel and Aluminum.

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  • Polyurethane Mixing Heads

    EPW manufactures Midwest Precision Mixheads (MPM) in the following configurations: Straight Heads, Spray Heads, Foam Guns, Polyurethane Guns and Urethane Guns for Reaction Injection Molding (RIM), Structural Reaction Injection Molding (SRIM) and Reinforced Reaction Injection Molding (RRIM).

    We build and supply a wide range of Mixhead sizes, many with custom modifications to meed specific needs.

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EPW - Custom Engineered Tools and Molds

EPW is a premier supplier of innovative Reaction Injection Mold (RIM) Tool technology designed to impact manufacturing cost. In 1992 EPW developed new Foam In Place technology and Glass Encapsulation Mold Technology. Learn more about EPW's History of RIM Tooling Innovations.

Everyday we create prototype and production RIM Tooling solutions for numerous applications in medical, consumer, telecommunications, military, automotive and other fields. We have worked with some of the largest OEM's in the world. Let us show you how we can make the difference in your tooling and molding of soft touch products.

Reaction Injection Molds

Custom (RIM) Reaction Injection Mold Tooling

RIM molds can create intricate designs with Class A surfaces and tight tolerances. RIM Tooling is lower in cost than other plastic manufacturing methods even though RIM molds can be highly complex.

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Glass Encapsulation

Custom Glass Encapsulation Tooling

Glass encapsulation tooling utilizes a continuous smooth seal that reduces noise, and points of entry by water and dirt on vehicles. Glass Encapsulation also provides insulation on consumer and retail products.

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(FIP) Foam in Place

Foam in Place (FIP) Soft Touch Seating

The Foam in Place process can create a one shot soft touch component for consumer and commercial products or multiple shots to include Vacuum, Thermoforming, substraights and other components.

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Medical Enclosures

Medical Device Product RIM Tooling

More than almost any other industry, the medical industry calls for the highest quality Polyurethane and Urethane parts available. Here are 7 reasons to use RIM Tooling for medical product design.

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Green Product Tooling

Green Product RIM Tooling

Some manufacturing methods are not as environmentally friendly as the green products and devices they produce. RIM Tooling is an environmentally friendly process for the following 5 reasons.

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Production / Prototype

Prototype to Production RIM Tooling

Depending upon part quantities requirements, we can provide short run Reaction Injection Mold Tooling from Aluminum, REN, Epoxy and P20 Tooling to meet your quantity and quality needs.

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